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The National Iranian Petrochemical Company (NIPC), a subsidiary to the Iranian Petroleum Ministry, is owned by the government of the Islamic Republic of Iran. It is responsible for the development and operation of the country's petrochemical sector. Founded in 1964, NIPC began its activities by operating a small fertilizer plant in Shiraz. Today, NIPC is the second largest producer and exporter of petrochemicals in the Middle East. Over these years, it has not only expanded the range and volume of its products, but it has also taken steps in areas such as R&D to achieve more self-sufficiency.

Two special economic zones on the northern coast of the Persian Gulf have been developed to be home to the NIPC’s new project. These two zones enjoy a good access to feedstock, infrastructural facilities, local and international markets and skilled manpower. Despite pressure being exerted on the Islamic Republic over its nuclear program, Tehran expects to see a surge in petrochemical exports from $5.5 billion in 2007 to a total of nearly $9 billion in 2008.[1] The Fourth Five-Year Plan (2005-10) calls for a fourfold expansion of petrochemical output, to 56 million tons per year.[2]

Contents

[edit] History

Iran petrochemical industry dates back to 1963. The first petrochemical complex to produce fertilizer kicked off then. In 1977 (considered as initial development in Iran petrochemical industry) Razi, Abadan, Kharg, Farabi, Bandar Imam, complementary phase of Shiraz and Iran-Carbon of Ahwaz petrochemical units were put into operation in that year.

Due to getting involved in imposed war, Iran oil industry development experienced the lowest growth rate from 1978 till 1989. In 1989 the country petrochemical products reached 2.4 million tons a year.

Since 1989 till 1999 petrochemical industry started to reconstruct and revitalize. Isfahan, Arak, Khorasan, Orumiyeh and Tabriz Petrochemical complexes were constructed and Bandar Imam Petrochemical Complex was also developed. This happened at the end of Country Second Development Plan and country petrochemical products surpassed 12 million tons per year.

The forth period –called stabilizing and sudden growth period- started in 1999 and has been continued till now.

Nouri (Borzouyeh), Pars, Jam, Zagros, Pardis, and Mehr are considered world well-known complexes in producing petrochemical and polymer products.[3]

[edit] Main activities

NIPC's major activities are production, sale, distribution and export of chemicals and petrochemicals. Currently allied with 56 subsidiaries, including 9 production complexes and 18 project implementing companies, NIPC operates as a mother company handling policy-making, planning, directing and overseeing the activities of its subsidiaries and affiliates.

[edit] Foreign investment

In accordance with the government policy on rapid development of the petrochemical industry, many steps have been taken to make foreign investments in this industry more attractive for our future joint-venture partners. Such actions include creation of special industrial economic zones, revision of legal to taxes and tariffs, guarantee of capital and profit transfer, and providing the required utilities and the needed infrastructure for industrial and commercial operations. The availability of a highly trained but inexpensive work-force and a sizable internal market, will also work in Iran's favor, to attract foreign investment.[4]

[edit] Special industrial economic zones

To provide a suitable environment for attraction of foreign and local investments in the petrochemical industry, NIPC has made a great effort to develop two special economic zones, one in Bandar Imam in the town of Mahshahr called "Petrochemical Special Economic Zone (Petzone)" and the other in Assaluyeh named "Pars Special Economic/Energy Zone (PSEEZ)".

[edit] Privatization

Local and foreign, is essential for sustained growth of the petrochemical industry in Iran. Policies for encouragement of private sector participation include allocating NIPC shares to private sector both inside and outside of Iran; supporting local private sector investments in the petrochemical industry; supporting local engineering firms and production companies; allocating parts of engineering, and most of construction jobs, to the local private sector; and allowing the private sector to invest in new projects in the petrochemical industry.[4]

NIPC plans to privatize 17 subsidiary companies by the end of 2007.[5] All shares of domestic petrochemical firms will be offered to the public in the frame of a holding company by the end of the present Iranian year (March 21, 2010).[6]

[edit] Expansion of the petrochemical industry

In 1989 the Planning and Development Department of NIPC initiated, with the help of other related institutions and individuals, a long-term study on the "Strategic Plan for the Development of the Petrochemical Industry in Iran". Considering national and international factors such as the local market, export potentials, feedstock availability and profitability, a 25-year development plan, consisting of five development phases, was drawn up.[4]

Business Monitor International (BMI) estimates that in 2009, Iranian petrochemicals exports will be around $7.9 billion, 32 percent above the previous year. Iran hopes to implement 47 petrochemical projects by the end of the Fifth Five-Year Economic Development Plan in 2015, adding a total of 43 million tons per annum (tpa) to the capacity.[7] Iran will represent at least 5.3 percent of global petrochemical output and 36 percent of Middle Eastern production once those projects become online. The Oil Ministry has set targets for annual production of 11.5 million tpa of ethylene, 11.5 million tpa of polymer and 3.4 million tpa of urea, with a target of becoming the world’s leading producer of methanol with 7.5 million tpa of methanol capacity, which represents 18 percent of global capacity.[8]

[edit] Research & development

NIPC is investing more on its R&D activities: this includes carrying out joint research projects with local institutions and universities; systematic link with local and foreign research centers; and design and operation of pilot plants for research purposes.[4]

[edit] NIPC affiliate companies

Company Location Year founded Employees[9][10] Production[11][12][13] Costs[14] Remarks
Khorasan Petrochemical Co. Khorasan 1996 fertilizers including urea, ammonia and crystal melamine privatized co.
Tabriz Petrochemical Co. Tabriz 1989 978 petrochemicals including ethylene and propylene new projects: $35 million
Isfahan Petrochemical Co. Isfahan privatized co.
Arak Petrochemical Co. Arak 1987 1,898 petrochemicals including ethylene and polyethylene Privatized co. Affiliate companies: Bakhtar[15] - Andimeshk, Chahar Mahal Bakhtiari, Gachsaran, Hamedan, Kermanshah, Kordestan, Lorestan, Mahabad, Mamasani, Miandoab, Kavian, Dehdasht.[16]
Kharg Petrochemical Co. Kharg privatized co.
Shiraz Petrochemical Co. Shiraz 1959 2,261 fertilizers including urea, ammonia and methanol affiliate: Kermanshah petrochemical co.
Razi Petrochemical Co. near Bandar Imam and Petzone 1968 2,100 fertilizers including ammonia, urea, phosphoric acid and sulphuric acid Linked to Iran's nuclear program.[17] Privatized co.
Orumiyeh Petrochemical Co. Orumiyeh 1995 petrochemicals including crystal melamine, ammonium sulphate and ammonium carbonate privatized co.
Bandar Imam Petrochemical Co. (formerly "Iran Japan Petrochemical Co.") Bandar Imam (Petzone) 1973 production and marketing of fuel and petrochemicals including aromatics, polymers and chemicals affiliates: Ab Niroo, Basparan, Faravaresh, Kharazmi, Kimia.
NIPC International Co.
Petrochemical Commercial Co. (PCC) sales of petrochemical products in the international markets as well as supplying Iran’s petrochemical downstream industries subsidiaries in England, Germany (Intra-Chem Trading Co.), China, Singapore, India, U.A.E, South Korea and Turkey.
Bu-Ali Sina Bandar Imam (Petzone) benzene, paraxylene, orthoxylene, light ends, raffinate, LPG, pentene, heavy aromatics and naphtha one of the biggest petrochemical plant in Iran.
Arvand Project Bandar Imam (Petzone) 2010 300,000 tons of polyvinyl chloride (PVC), 660,000 tons of caustic soda, 340,000 tons of vinyl chloride and 890,000 tons of ethylene dichloride,[18] color alkali (2.834 million tpy) $1.612 billion 8th olefin project - under implementation (2009).
Amir Kabir Project Bandar Imam (Petzone) 1998 700 petrochemicals including heavy polyethylene (300K tpy), ethylene, propylene new projects: $309 million 6th olefin project. Privatized co.
Shahid Tondguyan Petrochemical Co. Bandar Imam (Petzone) 1998 PTA, PET-F (bottle grade), PET-G (fiber grade), PET (staple grade), PET (POY grade)
Khuzestan Petrochemical Co. Bandar Imam (Petzone) 1997 liquid epoxy resin, solid epoxy resin, polycarbonates
Non-Basic Services Co. services
Fajr Petrochemical Co. (Phase. 1) Bandar Imam (Petzone) 1999 electricity, steam, nitrogen, oxygene, air, aragon, various waters utilities required by the process plants in the Petzone.
Mobin Centralized Utility Assaluyeh (PSEEZ) 2000 electricity, steam, nitrogen, oxygene, air, various waters $359 million utilities required by the process plants in the PSEEZ.
Kermanshah Petrochemical Co. Kermanshah 1986 amonia, urea
Bisootun Bisootun in Kermanshah 1999 LAB, HAB
Jam Petrochemical Complex Assaluyeh (PSEEZ) etylene: 1.320 million metric tpy to be increased to 4.2 million in few years, butadiene (115K tpy) new projects: $148 million 10th olefin. World's largest ethylene unit. Privatized co. Certification: ISO-9001:2000, OHSAS-18001:1999, ISO-14001:2004, IMS.
Pardis Petrochemical Complex Assaluyeh (PSEEZ) 2000 (1st phase) urea and ammonia (1.755 million tpy) $210 million
Zagros Petrochemical Complex Assaluyeh (PSEEZ) 2004 methanol (1.650 million tpy) $341 million privatized co.
Pars Petrochemical Complex Assaluyeh (PSEEZ) 1998 include ethylene benzene and styrene monomer (1.245 million tpy) $535 million
Mehr Petrochemical Plant Assaluyeh (PSEEZ) petrochemicals including HDPE (300K tpy) $231 million partner: Japan.
Morvarid Petrochemical Plant (544K tpy) $422 million privatized co.
Marun Petrochemical Complex Bandar Imam (Petzone) petrochemicals including low density polyethylene and olefin affiliate: Laleh (LDPE project) - under implementation
Arya Sasol Polymer Co. Assaluyeh (PSEEZ) 2009 400,000 tons of ethylene, 90,000 tons of C3 cut, 300,000 tons of medium and heavy polyethylene, and 300,000 tons of light polyethylene $3.5 billion 9th olefin. Partner: South Africa (Sasol). Privatized co.
Nouri (Borzouyeh) Petrochemical Complex Assaluyeh (PSEEZ) 1999 380 4.5 million tons of petrochemicals, including benzene, liquefied petroleum gas, raffinate, heavy aromatics (2.5 million tpy), orthoxylene and paraxylene world’s largest aromatics producing complex.[19]
Fanavaran Petrochemical Co. Bandar Imam (Petzone) 1998 1 million tons of methanol per year, 140,000 tons of carbon privatized. Methanol to project [MTP] - vinyl acetate monomer project [VAM].
Abadan Petrochemical Co. Abadan 1966 PVC, caustic soda, DDB privatized co.
Polica Nowin Industrial Polymers Co. Karaj 2003 pipe, soft granule, joints & fittings, mixed powder privatized co.
Farabi Petrochemical Co. Bandar Imam (Petzone) 1973 dioctyle phetalat (DOP), phthalic anhydride (PA) privatized co.
Iran-Carbon Ahwaz 1974 industrial coke privatized co. Certification: ISO-14001: 2004, ISO-9001: 2000.
Petrochemical Development & Management Co. services

[edit] See also

[edit] References

[edit] External links




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