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In contrast to elastic theories, plasticity is the behavior, where the material would undergo unrecoverable deformations due to the response of applied forces. There are several models for plasticity. Viscoplasticity, for instance, is one of the famous models of plasticity. It is defined as a rate-dependent plasticity model. Rate dependent plasticity is important for (high-speed) transient plasticity calculations. It should be used, however, in combination with a plasticity law. In that aspect, viscoplastic solids exhibit permanent deformations after the application of loads but continue to undergo a creep flow as a function of time under the influence of the applied load (equilibrium is impossible). Similar to viscoelasticity, such materials are represented by a combination of non-linear dashpot elements, Hookean spring elements and sliding frictional elements. As shown in Fig1, E is the modulus of elasticity, λ is the viscosity parameter and N is another parameter that represents non-linear dashpot [σ(dε/dt)= σ = λ(dε/dt)(1/N)]. It is good to mention that the sliding element could have a yield stress that is strain rate dependent, or even constant, as shown in Fig 1c. In that aspect, dashpot contributes to the viscosity of the material, while the spring contributes to the elastic behavior. Some rheological models will be presented throughout this text.[1] In this text, a brief overview is presented about the viscoplasticity theory, starting with the background history, and ending with some proposed models with their response to creep, stress relaxation and strain hardening tests.
[edit] BackgroundThe research work about plasticity started in 1864, while studying the maximum shear criterion. Another criterion is the von Mises theory. In 1930, Prager and Hohenemser proposed the first model for the maximum shear criterion. This was a generalization of Bingham model. However, the application of these established theories did not begin before 1950, where limit theorems were discovered. In viscoplasticity, the development of a mathematical model heads back to 1910 with the representation of primary creep by Andrew’s law. In 1929, Norton developed a model which links the rate of secondary creep to the stress. Basically, that simple model was represented by a dashpot. In 1934, Odqvist’s generalization, of Norton’s law to the multi-axial case, was established.[1] In 1960, the first IUTAM Symposium “Creep in Structures” organized by Hoff provided a great development in viscoplasticity with the works of Hoff, Rabotnov, Perzyna, Hult, and Lemaitre for the isotropic hardening laws, and those of Kratochvil, Malinini and Khadjinsky, Ponter and Leckie, and Chaboche for the kinematic hardening laws. For instance, Perzyna, in 1963, introduced a viscosity coefficient that is temperature and time dependent.[2] The formulated models were supported by the thermodynamics of irreversible processes and the phenomenological standpoint.[1] Furthermore, several constitutive laws have been presented, taking into account the material characteristic such as: perfectly viscoplastic, viscoplasticity with isoropic or kinematic hardening etc. In general, viscoplasticity theories are considered in areas such as:
[edit] Domain of validity and useIn contrast to plasticity, the viscoplasticity theory explains the flow by creep, which is time dependent. For metals and alloys, it corresponds to a mechanism linked to the movement of dislocations in grains deviation, polygonization-with superposed effects of inter-crystalline gliding. The mechanism begins to arise as soon as the temperature is greater than approximately one third of the absolute melting temperature. However, certain alloys exhibit viscoplasticity at room temperature (300K). Time effect must be taken into consideration as well. For polymers, wood, and bitumen, the theory of viscoplasticity must be used as soon as the load has passed the limit of elasticity or viscoelasticity.[1] Some materials, where viscoplasticity is highly required, at high strain rates, are: - Polymers - Wood and bitumen - Metals exposed to extremely high temperatures [edit] Phenomenological aspectsFor a qualitative analysis, several characteristic tests are performed to describe the phenomenology of viscoplastic materials. Some examples of these tests are (i) hardening tests at constant stress or strain rate, (ii) creep tests at constant force, and (iii) stress relaxation at constant elongation. [edit] Strain hardening testOne consequence of yielding is that as plastic deformation proceeds, an increase in stress is required to produce additional strain. This phenomenon is known as Strain/Work hardening.[3] For a viscoplastic material the hardening curves are not significantly different from those of plastic material. Nevertheless, three essential differences are apparent: - At the same strain, the higher the rate of strain is, the higher the stress will be. - A change in the rate of strain during the test results in an immediate change in the stress–strain curve. (See Fig 2b) - The concept of a plastic yield limit is no longer strictly applicable. The hypothesis of partitioning the strains by decoupling is still applicable in most cases (where the strains are small): ε = εe + εp where:
[edit] Creep testCreep is the tendency of a solid material to slowly move or deform permanently under constant stresses. Creep tests measure the strain response due to a constant stress as shown in Fig3. The classical creep curve represents the evolution of strain as a function of time in a material subjected to uniaxial stress at a constant temperature. The creep test, for instance, is performed by applying a constant force/stress and analyzing the strain response of the system. See Fig 3a. In general, this curve usually shows three phases or periods of behavior: [3] - A primary creep stage, also known as transient creep, is the starting stage during which hardening of the material leads to a decrease in the rate of flow which is initially very high. (0 ≤ ε ≤ ε1) - The secondary creep stage, also known as the steady state, is where the strain rate is constant. (ε1 ≤ ε ≤ ε2) - A tertiary creep phase in which the usual increase in the strain rate up to the fracture strain. (ε2 ≤ ε ≤ εR) [edit] Relaxation testAs shown in Fig 4, the relaxation test[1] is defined as the stress response due to a constant strain for a period of time. In viscoplastic materials, Relaxation tests demonstrate the stress relaxation in uniaxial loading at a constant strain. In fact, these tests characterize the viscosity and can be used to determine the relation which exists between the stress and the rate of viscoplasticity strain. Hence, the decompositon of strain rate is shown as follows:
Where the linear elasticity dεe/dt = −(dσ/dt)/E. Thus, each point on the relaxation curve σ(t) gives the stress and rate of viscoplastic strain. For a total of zero strain rate, subsituting both equations we get
[edit] Rheological modelsSeveral constitutive models for viscoplasticity have been developed. The most famous models are the following:[1] - Perfectly viscoplastic solid, - Elastic perfectly viscoplastic solid - Elastoviscoplastic Hardening Solid Before illustrating the earlier defined models, it is good to note that: - In series connection, the strain is additive while the stress is equal in each element. - In parallel connection, the stress is additive while the strain is equal in each element. [edit] Perfectly viscoplastic solidConsidering the simple Norton Model, the perfectly viscoelastic solid is represented in Fig5. The rate of stress (as for viscous fluids) is a function of the rate of permanent strain : σ(dε/dt)= σ = λ(dε/dt)(1/N) N = A fitting parameter, when N = 1.0, the solid is viscoelastic. These models could be applied in metals and alloys at temperatures higher than one third of their absolute melting point (in Kelvin) and polymers/asphalt at elevated temperature. λ = The kinematic viscosity of the material. The responses for strain hardnenning, creep, and relaxation tests of such material are shown in Fig 7.[1] [edit] Elastic perfectly viscoplastic solidUsing Bingham–Norton model (Bingham plastic), the elasticity is no longer considered negligible but the rate of plastic strain is only a function of the stress . There is no influence of hardening. See Fig 6 for such model. The sliding material shown in the following figure represents a constant yielding stress when the elastic limit is exceeded irrespective of the strain. |σ| < σy → ε = εe =σ⁄E |σ| ≥ σy → ε = εe + εp dε/dt =(dσ/dt) ⁄ E + f(σ) The responses for strain hardnenning, creep, and relaxation tests of such material are shown in Fig 8.[1] [edit] Elastoviscoplastic hardening solidThis is the most complex schematic representation because the stress depends on the plastic strain rate and on the plastic strain itself. The elastoviscoplastic material is similar to the elastic perfectly viscoplastic solid, but after exceeding the yield stress, the stress starts to increase beyond the yielding point (Strain Hardening). Basically, the yield stress in the sliding element increases with strain, as shown below: |σ| < σs → ε = εe = σ ⁄ E |σ| ≥ σs → ε = εe + εp σ = Eεe = f(εp, dεp/dt) This model is adopted when metals and alloys are at medium and higher temperatures and wood under high loads.[1] The responses for strain hardnenning, creep, and relaxation tests of such material are shown in Fig 9. [edit] Strain-rate dependent plasticity modelsClassical, phenomenological, viscoplasticity models for small strains are usually categorized into two types:[4]
[edit] Perzyna formulationIn the Perzyna formulation the plastic strain rate is assumed to be given by a constitutive relation of the form where f(.,.) is a yield function, [edit] Duvaut–Lions formulationThe Duvaut–Lions formulation is equivalent to the Perzyna formulation and may be expressed as where [edit] Flow stress modelsThe quantity Numerous empirical and semi-empirical flow stress models are used the computational plasticity. The following temperature and strain-rate dependent models provide a sampling of the models in current use:
The Johnson–Cook (JC) model [5] is purely empirical and is the most widely used of the five. However, this model exhibits an unrealistically small strain-rate dependence at high temperatures. The Steinberg–Cochran–Guinan–Lund (SCGL) model [6] [7]is semi-empirical. The model is purely empirical and strain-rate independent at high strain-rates. A dislocation-based extension based on [8] is used at low strain-rates. The SCGL model is used extensively by the shock physics community. The Zerilli–Armstrong (ZA) model [9] is a simple physically-based model that has been used extensively. A more complex model that is based on ideas from dislocation dynamics is the Mechanical Threshold Stress (MTS) model [10]. This model has been used to model the plastic deformation of copper, tantalum [11], alloys of steel [12] [13], and aluminum alloys [14]. However, the MTS model is limited to strain-rates less than around 107/s. The Preston–Tonks–Wallace (PTW) model [15] is also physically based and has a form similar to the MTS model. However, the PTW model has components that can model plastic deformation in the overdriven shock regime (strain-rates greater that 107/s). Hence this model is valid for the largest range of strain-rates among the five flow stress models. [edit] Johnson–Cook flow stress modelThe Johnson–Cook (JC) model [5] is purely empirical and gives the following relation for the flow stress (σy) where The normalized strain-rate and temperature in equation (1) are defined as where [edit] Steinberg–Cochran–Guinan–Lund flow stress modelThe Steinberg–Cochran–Guinan–Lund (SCGL) model is a semi-empirical model that was developed by Steinberg et al.[6] for high strain-rate situations and extended to low strain-rates and bcc materials by Steinberg and Lund[7]. The flow stress in this model is given by where σa is the athermal component of the flow stress, The strain hardening function (f) has the form where β,n are work hardening parameters, and The thermal component (σt) is computed using a bisection algorithm from the following equation [8] [7]. where 2Uk is the energy to form a kink-pair in a dislocation segment of length Ld, kb is the Boltzmann constant, σp is the Peierls stress. The constants C1,C2 are given by the relations where ρd is the dislocation density, Ld is the length of a dislocation segment, a is the distance between Peierls valleys, b is the magnitude of the Burgers vector, ν is the Debye frequency, w is the width of a kink loop, and D is the drag coefficient. [edit] Zerilli–Armstrong flow stress modelThe Zerilli–Armstrong (ZA) model [9] [16] [17] is based on simplified dislocation mechanics. The general form of the equation for the flow stress is In this model, σa is the athermal component of the flow stress given by where σg is the contribution due to solutes and initial dislocation density, kh is the microstructural stress intensity, l is the average grain diameter, K is zero for fcc materials, B,B0 are material constants. In the thermally activated terms, the functional forms of the exponents α and β are where α0,α1,β0,β1 are material parameters that depend on the type of material (fcc, bcc, hcp, alloys). The Zerilli–Armstrong model has been modified by [18] for better performance at high temperatures. [edit] Mechanical threshold stress flow stress modelThe Mechanical Threshold Stress (MTS) model [10] [19] [20]) has the form where σa is the athermal component of mechanical threshold stress, σi is the component of the flow stress due to intrinsic barriers to thermally activated dislocation motion and dislocation-dislocation interactions, σe is the component of the flow stress due to microstructural evolution with increasing deformation (strain hardening), (Si,Se) are temperature and strain-rate dependent scaling factors, and μ0 is the shear modulus at 0 K and ambient pressure. The scaling factors take the Arrhenius form where kb is the Boltzmann constant, b is the magnitude of the Burgers' vector, (g0i,g0e) are normalized activation energies, ( The strain hardening component of the mechanical threshold stress (σe) is given by an empirical modified Voce law where and θ0 is the hardening due to dislocation accumulation, θIV is the contribution due to stage-IV hardening, (a0,a1,a2,a3,α) are constants, σes is the stress at zero strain hardening rate, σ0es is the saturation threshold stress for deformation at 0 K, g0es is a constant, and [edit] Preston–Tonks–Wallace flow stress modelThe Preston–Tonks–Wallace (PTW) model [15] attempts to provide a model for the flow stress for extreme strain-rates (up to 1011/s) and temperatures up to melt. A linear Voce hardening law is used in the model. The PTW flow stress is given by with where τs is a normalized work-hardening saturation stress, s0 is the value of τs at 0K, τy is a normalized yield stress, θ is the hardening constant in the Voce hardening law, and d is a dimensionless material parameter that modifies the Voce hardening law. The saturation stress and the yield stress are given by where where ρ is the density, and M is the atomic mass. [edit] See also[edit] References
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