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Diving cylinders to be filled at a diving air compressor station A diving cylinder, scuba tank or diving tank is used to store and transport high pressure breathing gas as a component of SCUBA (Self-Contained Underwater Breathing Apparatus). It provides gas to the SCUBA diver through the demand valve of a diving regulator. Diving cylinders typically have an internal volume of between 3 and 18 litres (0.11 and 0.64 cu ft) and a maximum pressure rating from 200 to 300 bars (2,900 to 4,400 psi). The internal cylinder volume is also expressed as "water capacity" - the volume of water which could be contained by the cylinder. When pressurised, a cylinder carries a volume of gas greater than its water capacity because gas is compressible. 600 litres (21 cu ft) of gas at atmospheric pressure is compressed into a 3-litre cylinder when it is filled to 200 bar. Cylinders also come in smaller sizes, such as 0.2, 1.5 and 2 litres, however these are not generally used for breathing, instead being used for purposes such as Surface Marker Buoy, drysuit and buoyancy compensator inflation. Divers use gas cylinders above water for many purposes including storage of gases for oxygen first aid treatment of diving disorders and as part of storage "banks" for diving air compressor stations. They are also used for many purposes not connected to diving. The term "diving cylinder" tends to be used by gas equipment engineers, manufacturers, support professionals, and divers speaking British English. "Scuba tank" or "diving tank" is more often used colloquially by non-professionals and native speakers of American English. The term "oxygen tank" is commonly used by non-divers when referring to diving cylinders. This is a misnomer. These cylinders typically contain (atmospheric) breathing air, or an oxygen-enriched air mix. They rarely contain pure oxygen, except when used for rebreather diving, decompression in technical diving or for oxygen therapy.
[edit] Parts of a cylinderThe diving cylinder consists of several parts:
[edit] Types of pillar valveThere are three types of pillar valve:
The new European Norm EN 144-3:2003 introduced a new type of valve, similar to existing 232 bar or 300 bar DIN valves, however, with a metric M 26×2 fitting on both the cylinder and the regulator. These are to be used for breathing gas with oxygen content above that normally found in natural air in the Earth's atmosphere (i.e. 22–100%). From August 2008, these shall be required for all diving equipment used with nitrox or pure oxygen. The idea behind this new standard is to prevent a rich mixture being filled to a cylinder, which is not oxygen clean. However even with use of the new system there still remains nothing except human procedural care to ensure that a cylinder with a new valve remains oxygen-clean - which is exactly how the current system works. [edit] Purposes of diving cylindersDivers may carry one cylinder or multiples, depending on the requirements of the dive. In parts of the world where diving takes place in warm water and in good visibility, recreational divers usually carry only one cylinder. An example of this type is coral reef diving where it is possible to do an interesting dive without going deep or needing long decompression. Where diving risks are higher, for example in parts of the world where the water is cold and visibility is low or when recreational divers do deeper or decompression diving, divers routinely carry more than one gas source. An example of this type is north European diving where the temperature is often less than 15 °C (60 °F) and visibility less than 10 m (33 ft) and many interesting dive sites are shipwrecks in deeper water on the sea bed. In recreational diving, each cylinder may have a different purpose. The cylinder may be used as a primary breathing source which is intended to be breathed from for most of the dive. A cylinder used as a "bail out" or "bale out" is carried purely as an independent safety reserve. A "pony" is a small bail out cylinder. Divers doing technical diving often carry different gases, each in a separate cylinder, for each phase of the dive:
Rebreathers also use internal cylinders:
[edit] Configuring cylindersFor safety, divers sometimes carry an additional redundant aqualung (a second scuba tank and scuba valve) to mitigate out-of-air emergencies should the primary breathing source fail. For most common recreational diving (for example dives of 20 m (66 ft) to examine typical coral reefs), such extra equipment is usually not needed or used. [edit] Open-circuitFor open-circuit divers, there are several options for the combined cylinder and regulator system:
[edit] Closed-circuitDiving cylinders are used in closed-circuit diving in two roles:
[edit] Measurements[edit] Breathing capacityA commonly asked question is 'what is the underwater duration of a particular cylinder?' There are two parts to this answer: 1. What is the cylinder's capacity to store gas? Two features of the cylinder determine its gas carrying capacity:
To calculate the quantity of gas: Volume of gas at atmospheric pressure = (cylinder volume) x (cylinder pressure) / (atmospheric pressure) So a 12 litre cylinder at 232 bar would hold almost 2784 litres (98 ft³) of air at atmospheric pressure. In the US and in many diving resorts you might find aluminum cylinders with an internal capacity of 0.39 ft³ (11.1 liters) filled to 3000 psi; Taking air pressure as 14.7 psi, this gives 0.39 x 3000 / 14.7 = 80 ft³ (although it would be described as an "80 cubic foot cylinder", (the common "aluminum-80") as the US normally refers to cylinder capacity as free-air equivalent at its working pressure, rather than the internal volume of the cylinder, which is the measure commonly used in metric countries). Up to 200 bar the ideal gas law remains valid and the relationship between the pressure, size of the cylinder and gas contained in the cylinder is linear; at higher pressures there is proportionally less gas in the cylinder. A 3 litre, 300 bar cylinder can only carry up to 810 litres (28.6 ft³) of atmospheric pressure gas and not the 900 litres expected from the ideal gas law. 2. How much gas does the diver consume? There are three factors at work here:
To calculate the quantity of gas consumed: gas consumed = breathing rate x time x ambient pressure Thus, a diver with a breathing rate of 20 lpm will consume at 30 meters (4 bar) the equivalent of 80 lpm at 1 bar (80 lpm at the surface). If this diver only had a 10 litre 200 bar cylinder to breathe from, the gas in the cylinder would be exhausted after a little over 2000/80 = about 25 minutes. Keeping this in mind, it is not hard to see why technical divers who do long deep dives require multiple cylinders or rebreathers. [edit] Breathing TimeFor Metric users: Absolute maximum breathing time (BT) can be calculated as
which, using the ideal gas law, is
This may be written as
with
AP is deducted from CP, as the quantity of air represented by AP can in practice not be used for breathing by the diver as she needs it to overcome the pressure of the water (AP) when inhaling. However, in normal diving usage, a reserve is always factored in. The reserve is a proportion of the cylinder pressure which a diver will not expect to use other than in case of emergency. The reserve may be a quarter or a third of the cylinder pressure or it may be a fixed pressure, common examples are 50 bar and 500 psi. The formula above is then modified to give the usable breathing time as
where RP is the reserve pressure. Ambient pressure (AP) is the surrounding water pressure at a given depth and is made up of the sum of the water pressure and the air pressure at the surface. It is calculated as
with
In practical terms, this formula can be approximated by
For example (using the first formula (1) for absolute maximum breathing time), a diver at a depth of 15 meters in water with an average density of 1020 kg / m³ (typical salt water), who breathes at a rate of 20 liters per minute, using a dive cylinder of 18 liters pressurized at 200 bars, can breathe for a period of 72 minutes before the cylinder and supply line pressure has fallen so low as to prevent her from inhaling. In most open circuit scuba systems this happens quite suddenly, from a normal breath to the next abnormal breath, a breath which typically cannot be fully drawn. (There is never any difficulty exhaling). In such circumstances there remains air under pressure in the cylinder, but the diver is unable to breathe it. Some of it can be breathed if the diver ascends, and even without ascent, in some systems a bit of air from the cylinder is available to inflate BCD devices even after it no longer has pressure enough to actuate the mouthpiece valve. Using the same conditions and a reserve of 50 bar, the formula (2) for usable breathing time is worked thus:
This would give a dive time of 54 min at 15 m before reaching the reserve of 50 bar. [edit] ReservesIt is strongly recommended that a portion of the usable gas of the cylinder be held aside as a safety reserve. The reserve is designed to provide gas for longer than planned decompression stops or to provide time to resolve underwater emergencies. The size of the reserve depends upon the risks involved during the dive. A deep or decompression dive warrants a greater reserve than a shallow or a no stop dive. In recreational diving for example, it is recommended that the diver plans to surface with a reserve remaining in the cylinder of 500 psi, 50 bar or 25% of the initial capacity, depending of the teaching of the diver training organisation. This is because recreational divers practicing within "no-decompression" limits can normally make a direct ascent in an emergency. On technical dives where a direct ascent is either impossible (due to overhead obstructions) or dangerous (due to the requirement to make decompression stops), divers plan larger margins of safety using the rule of thirds: one third of the gas supply is planned for the outward journey, one third is for the return journey and one third is a safety reserve. Some training agencies teach the concept of minimum gas and provide a simple calculation that allows a diver to work out an acceptable reserve to get two divers in an emergency to the surface. See DIR diving for more information. [edit] Weight gas consumedThe loss of the weight of the gas taken from the cylinder makes the cylinder and diver more buoyant. This can be a problem if the diver is unable to remain neutrally buoyant towards the end of the dive because most of the gas has been breathed from the cylinder. Table showing the buoyancy of diving cylinders in water when empty and full of air. Assumes 1 litre of air at atmospheric pressure and 10oC weighs 1.25g.[2]
[edit] Filling tanksTanks should only be filled with air from diving air compressors or with other breathing gases using gas blending techniques.[3] Both these services should be provided by reliable suppliers such as dive shops. Breathing industrial compressed gases can be lethal because the high pressure increases the effect of any impurities in them. Special precautions need to be taken with gases other than air:
Contaminated air at depth can be fatal. Common contaminants are: carbon monoxide a by-product of combustion, carbon dioxide a product of metabolism, oil and lubricants from the compressor.[3] The blast caused by a sudden release of the gas pressure inside a diving cylinder makes them very dangerous if mismanaged. The greatest risk of explosion exists at filling time and comes from thinning of the walls of the pressure vessel due to corrosion. Another cause of failure is damage or corrosion of the threads and neck of the cylinder where the pillar valve is screwed in. Aluminium cylinders have been observed occasionally to fail explosively, fragmenting the cylinder wall. Steel cylinders usually remain mostly intact, and tend to fail at the neck. Keeping the cylinder slightly pressurized at all times reduces the possibility of contaminating the inside of the cylinder with corrosive agents, such as sea water, or toxic material, such as oils, poisonous gases, fungi or bacteria. [edit] Manufacture and testingMost countries require tanks to be checked on a regular basis, see gas cylinder. This usually consists of an internal visual inspection and a hydrostatic test. In the United States, a visual inspection is NOT required every year (This is an industrial standard that is not DOT required), and a hydrostatic every five years. In European Union countries a visual inspection is required every 2.5 years, and a hydrostatic every five years. In Norway a hydrostatic (including a visual inspection) is required 3 years after production date, then every 2 years. Legislation in Australia requires that cylinders are hydrostatically tested every twelve months, regardless. A hydrostatic test involves pressurising the cylinder to its test pressure and measuring its volume before and after the test. A permanent increase in volume above the tolerated level means the cylinder fails the test and should be destroyed. When a cylinder is manufactured, its specification, including Working Pressure, Test Pressure, Data of Manufacture, Capacity and Weight are stamped on the cylinder. On testing, the test date, or the test expiry date in some countries such as Germany, is punched into the neck of the tank for easy verification at fill time. Note: this is a European requirement. Most compressor operators check these details before filling the cylinder and may refuse to fill non-standard or out-of-test cylinders. Note: this is a European requirement and a requirement of the USA DOT. [edit] SafetyBefore use of any cylinder, verification of testing dates and a thorough visual examination for surface rust are a necessity. Sniffing bled air from a cylinder may also reveal unpleasant surprises better left on land then discovered in the water. Due to the weight of cylinders, they should never be left standing during preparation, much less on a rolling boat deck. A neat setup, with regulators, gauges, and delicate computers butterflied properly inside the BCD, under the boat bench, is a sign of a competent dive buddy. As with any crucial life support system, one should not touch a fellow diver's gear, even to move it, without their knowledge and approval. [edit] Gas cylinder colour codingIn the European Union gas cylinders are beginning to be colour coded according to EN 1098-3. The "shoulder" is the top of the cylinder close to the pillar valve. For mixed gases, the colours can be either bands or "quarters".
Note: As of the end of 2006, the quartered parts is obsolete, and new cylinders are now with the band, and the old system is repainted.[citation needed] Worldwide, in many recreational diving settings where air and nitrox are the widely used gases, nitrox cylinders are colour-coded with a green stripe on yellow bottom. The normal colour of aluminium diving cylinders is their natural silver. Steel diving cylinders are often painted, to reduce corrosion, mainly yellow or white to increase visibility. In some industrial cylinder identification colour tables, yellow shoulders means chlorine and more generally within Europe it refers to cylinders with Toxic and/or Corrosive contents; but this is of no significance in SCUBA since gas fittings would not be compatible. [edit] Cylinder labelingIn the European Union breathing gas cylinders must be labeled with their contents. The label should state the type of breathing gas contained by the cylinder. Cylinders that are subject to gas blending with pure oxygen also need an "oxygen service certificate" label indicating they have been prepared for use in an oxygen-rich environment. [edit] References
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